Bharath Foundry Chemicals,Foundry chemical suppliers,Foundry Resins,Foundry Coatings,Exothermic sleeves in Coimbatore, Tamilnadu,India

CALCINED PETROLEUM COKE / GRAPHITE PETROLEUM COKE

Used as Carbon additive in cast iron / SG Iron

SPECIFICATION

CARBON RISER

S No	SPECIFICATION
1	FC : 90%Min
2	S : 0.25% Max
3	V.M. : 1.5% Max
4	Ash: 8.5%Max
5	Moisture 0.5% Max
6	Size : 1-5MM (90% Min)

ARTIFICIAL GRAPHITE

S No	SPECIFICATION
1	FC 98.5% Min
2	S 0.05% Max
3	Ash 0.8% Max
4	VM 0.7% Max
5	N 0.05% Max
6	Size 1-5mm (90% Min)

GRAPHITE GRANULES

Used as Carbon additive in CI /SG Iron

CHROMITE SAND

Used as casting sands in cores and moulds in steel and iron foundries & also as base material in sliding gate mixes or plugging sands in ladles at steelworks

SPECIFICATION

S No	ITEMS	SPECIFICATION	SPECIFICATION
1	( Indian Chromite Sand)	Cr₂O₃ : 56.2 % Max.	For Moulding/ Facing Sand in Steel Foundries
2		SiO₂: 0.72% Max.
3		AFS : 45

ZIRCON SAND

Used as a facing sand for cast iron & steel

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	ZrO₂+HfO₂	64.25 % (Min)
2	SiO₂	32.00 %
3	Al₂O₃	N.A
4	TiO₂	0.80 %
5	Fe₂O₃	0.30 %

SLAG CATCHER

Expandable low density perlite ore. (Imported from Japan)

SPECIFICATION

TYPICAL PHYSICAL PROPERTIES

S No	ITEMS	SPECIFICATION
1	PARTICLE SIZE	2.5 – 0.8
2	LOOSE WEIGHT (G/LTS)	1100/1200
3	MOISTURE (AS SHIPPED)	0.5
4	(% BY WEIGHT)	BULK DENSITY - 1.9 Gm/ cc
5	PH (10% SLURRY)	6.0
6	COLOUR	GREY -- BULK DENSITY – 1.9 Gm/cc

TYPICAL PARTICLE SIZE DISTRIBUTION

S No	ITEMS	SPECIFICATION
1	+8Mesh / 2.5 mm	0.5% max by weight
2	-8 Mesh + 20 Mesh / -2.5mm+0.8mm	90 – 100 %
3	-20 Mesh/0.8mm	0.5% max

TYPICAL CHEMICAL PROPERTIES (% by weight unless otherwise stated)

S No	ITEMS	SPECIFICATION
1	LOSS ON IGNITION	3.9 – 4.0
2	SiO2	75
3	Al3O3	13
4	Fe2O3	1
5	TiO2	0.2
6	CaO	1
7	MgO	0.5
8	Na2O	3
9	K2O	4

PERLITE SLAG REMOVER

Minimised heat losses & reduced slag inclusion defects. (Imported from Turkey)

SPECIFICATION

TYPICAL PHYSICAL PROPERTIES

S No	ITEMS	SPECIFICATION
1	PARTICLE SIZE	2.5 – 0.8
2	LOOSE WEIGHT (G/LTS)	1100/1200
3	MOISTURE (AS SHIPPED)	0.5
4	(% BY WEIGHT)	BULK DENSITY - 1.9 Gm/ cc
5	PH (10% SLURRY)	6.0
6	COLOUR	GREY - BULK DENSITY – 1.9 Gm/cc

TYPICAL PARTICLE SIZE DISTRIBUTION

S No	ITEMS	SPECIFICATION
1	+8Mesh / 2.5 mm	0.5% max by weight
2	-8 Mesh + 20 Mesh / -2.5mm+0.8mm	90 – 100 %
3	-20 Mesh/0.8mm	0.5% max

TYPICAL CHEMICAL PROPERTIES (% by weight unless otherwise stated)

S No	ITEMS	SPECIFICATION
1	LOSS ON IGNITION	3.9 – 4.0
2	SiO2	75
3	Al3O3	13
4	Fe2O3	1
5	TiO2	0.2
6	CaO	1
7	MgO	0.5
8	Na2O	3
9	K2O	4

EXOTHERMIC SLEEVES

Exothermic Riser Sleeves MEF 1.6 and above. Sizes from Dia 2" to 24" Custom Shapes also available

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	MOISTURE	0.5 % MAX
2	DENSITY	0.45 TO 0.60CC / GMSX
3	FRIABILITY	NIL
4	EXPIRY DATE	1 YEAR FROM THE DATE OF MANUFACTURE

INSULATING SLEEVES

Highly INSULATING sleeves MEF 1.4 to 1.6. Sizes from Dia 2" to 24"

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	MOISTURE	0.5 % MAX
2	DENSITY	0.45 TO 0.60CC / GMS
3	FRIABILITY	NIL
4	EXPIRY DATE	1 YEAR FROM THE DATE OF MANUFACTURE

N.D SLEEVES

Neck Down Sleeves of various sizes

DIRECT POUR SLEEVES

Direct pour feeder lter system with lters for all grades and types of CI & SG castings

APC POWDER

To keep the temperature of molten metal in the upper portion constant with that of molten metal in the lower portion, anti-piping chemical is utilized

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	ALUMINIUM	18-22%
2	BULK DENSITY	1.00 –1.50GM/CC
3	SWELLING	3-6 GM/CC
4	BURNING	GOODS

EXOTHERMIC POWDER

It produces highly exothermic reaction preventing in the formation of molten skin, allowing atmosphere pressure to act on the solidifying casting tree

FERRO SILICON

Ferro Silicon is used for inoculation of the iron to accelerate graphitization and in the manufacturing of semiconductors

SPECIFICATION

S No	ELEMENTS	SPECIFICATION
1	SILICON %	70.00 – 75.00
2	ALUMINIUM%	0.50 – 1.50
3	PHOSPHOROUS%	0.00 – 0.05
4	SULPHUR%	0.00 – 0.05
5	CARBON%	0.00 – 0.20

FERRO MANGANESE

We Supply High carbon Ferro Manganese, Low carbon Ferro Manganese,& Medium carbon Ferro Manganese

SPECIFICATION

High Carbon Ferro Manganese

S No	ITEMS	SPECIFICATION
1	MANGANESE (Mn)	55.50%
2	C(CARBON)	6.08%
3	SI(SILICON)	0.217%
4	P(PHOSPHOROUS)	0.23%
5	SIZE	25X100MM

Low Carbon Ferro Manganese

S No	ITEMS	SPECIFICATION
1	MANGANESE (Mn)	55.50%
2	C(CARBON)	6.08%
3	SI(SILICON)	0.217%
4	P(PHOSPHOROUS)	0.23%
5	SIZE	25X100MM

Medium Carbon Ferro Manganese

S No	ITEMS	SPECIFICATION
1	MANGANESE (Mn)	55.50%
2	C(CARBON)	6.08%
3	SI(SILICON)	0.217%
4	P(PHOSPHOROUS)	0.23%
5	SIZE	25X100MM

HIGH CARBON FERRO CHROME

High carbon ferro chrome remains the most widely used chromium addition for the production of stainless and alloy steels

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	CHROME	62.70%
2	C(CARBON)	8.70%
3	SI(SILICON)	1.73%
4	P	0.036%
5	S	0.040%

LOW CARBON FERRO CHROME

Ferro Chrome is alloy of chromium & iron containing minimum of 60% chromium by weight

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	CHROME	61.20%
2	C(CARBON)	0.081%
3	SI(SILICON)	0.950%
4	P(PHOSPHOROUS)	0.030%
5	S(SULPHUR)	0.010%

FERRO MOLYBDENUM

Ferro Molybdenum is used in stainless and heat-resisting steels that are employed by synthetic fuel and chemical plants.

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	Ferro Molybdenum	Mo : 60% Min C : 0.10% Max S : 0.040%Max P : 0.040% Max

FERRO SILICO CALCIUM

Ferro Silico Calcium is used in the production of cast iron, as Ferro Silicon can accelerate graphitisation.

SPECIFICATION

S No	ELEMENTS	DETAILS
1	SILICON%	60.38%
2	CALCIUM	30.95%
3	CARBON	0.47%

FERRO SILICO ZIRCONIUM

Ferro Silico Zirconium used as a de-oxidant to modify non-metallic inclusions and also fixes uncombined nitrogen in boron steels particularly.

SPECIFICATION

S No	ELEMENTS	SPECIFICATION
1	Zr	21.05%
2	Si	59.33%
3	C	0.04%
4	P	0.025%
5	SUL	0.03%Max

FERRO PHOSPHOROUS

Ferro Phosphorus, a combination of phosphorus with iron, is used as an ingredient in high-strength low-alloy steel and is used as a good dehydrating agent that can remove water during the alloy formation.

SPECIFICATION

S No	ELEMENTS	SPECIFICATION
1	P %	25%MINM

FERRO SULPHUR

Ferro Sulphide is used in pigments and in the pickling baths for aluminium and steel. In medical applications, it is used as an astringent and styptic.

SPECIFICATION

S No	ITEMS	SPECIFICATION	SPECIFICATION
1	FERRO SULPHUR 40-46% GRADE	S(Sulphur ) : 46.4% C(Carbon) : 0.2% Si.(Silicon) : 2.3%	Size 25-50mm

FERRO TITANIUM

Ferro Titanium is used by stainless steel makers as a stabiliser to prevent chromium carbide forming at grain boundaries and in the production of low carbon steels for sheet production.

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	TITANIUM	70.05%
2	C(CARBON)	0.15%
3	SI(SILICON)	0.77%
4	AL	4.50%
5	PH	0.042%
6	SULPHUR	0.038%

FERRO VANADIUM

Ferro Vanadium used to produce catalysts, chemicals, and high up to 75–80% vanadium-containing ferro vanadium alloys.

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	VAN	50.99%
2	C(CARBON)	1.34%
3	SI(SILICON)	2.82%
4	AL	4.87%
5	P	0.03%
6	S	0.027%

PYROMETERS

Measurement of molten metal temperature in furnace or ladle

SAMPLING CUPS

These are the sampling cups with accurate thermocouple assembly, Through our continual development activities, We offer the following:

SPECIFICATION

S No	SPECIFICATION
1	Metacup-CE without tellurium; is used for "Carbon Equivalent" determination of cast iron
2	Metacup-C with tellurium "Blob" to get more reliable data for thermal analysis to read CE, C& Si of cast iron.
3	Metacup-CE-N without tellurium; is used for "Carbon Equivalent" determination of cast iron. This cup withstands for 07-09 minutes to get complete cooling curve.
4	Metacup-HC is specially used for determination of high carbon equivalent of cast iron / S.G.Iron
5	Metacup-HC-N is specially used for determination of high carbon equivalent of cast iron/ S.G. Iron. This cup withstands for 07-09 minutes to get complete cooling curve

THERMOCOUPLE TIPS

BMD Tips These can be used 6 to 8 times to measure temperature of molten metal in slag free condition. This tip has a ceramic tube.

SPECIFICATION

S No	SPECIFICATION
1	MINI Tips These are expendable cardboard sleeve tips useful to measure temperature of molten metal with slag. It has Male Receptacle. Expendable Mini Tip is available in different lengths having ID 18 mm & OD 32 mm.
2	TYPE III TIPS These are useful to measure temperature of molten metal with slag. it has Female Receptacle. Expendable Type III Tip is available in different lengths having ID 28mm & OD 42mm. All Thermocouple Tips are available in Pt/Pt-Rh Thermocouples-10%, 13% & 6/30%
3	TYPE VII TIPS These are expendable cardboard sleeve tips used for measuring molten metal temp with slag. It is a international design having male female receptacle.
4	MTR TIPSThese can be used 4 to 5 times in slag free conditions.

CARBON - SILICON ANALYSER

This is the versatile instrument for instantaneous determination of carbon equivalent, carbon and silicon in molten cast iron along with bath temperature measurement.

TEMPSTICK 429 & TEMPSTICK 529

These are portable digital pyrometer for measurement of molten metal temperature in furnace or ladle.

SPECIFICATION

S No	SPECIFICATION
1	Tempstick 529 - S/R/B is suitable for temperature measurement of ferrous molten metal.
2	Tempstick 429 & 529 is suitable for temperature measurement of non ferrous molten metal.
3	Temperature Measuring Range: 540°C to 1768°C for S/R, 540°C to 1820°C for B and 0°C to 1200°C for K

SPECTRAVIEW DISPLAY

Is a Magnified large shop-floor display unit suitable for foundries and steel plants for display of spectrometer analysis results directly to concerned persons on the shop floor viz. Melting Managers, Supervisors, Melting Operators, etc.

ALUMA SILICATE COATING (CRAFT COTE 72M)

Water based Alumina Silicate coating for Automotive castings

ZIRCON COATING (craftanol 256)

Spirit based zircon coating for steel castings

SPECIFICATION

S No	CHARACTERISTIC	DETAILS
1	COLOUR	GREEN
2	APPEARANCE	LIQUID
3	SP.GRAVITY	1.68@26DEG.C
4	VISCOSITY	14.32 SECS @ 26 DEG.C
5	SETTLING	2 ML
6	BAUME@ (24-30) DEG.C	60 DEG. BE
7	COATING ON SIL BY BRUSHING	NO PEEL OFF, NO CRACKS,

GRAPHITE COATING (craftanol 11M)

Spirit based graphite coating for iron castings

SPECIFICATION

S No	CHARACTERISTIC	DETAILS
1	APPEARANCE	BLACK LIQUID
2	SP.GRAVITY@24-30 DEG.C	1.04 @ 27 DEG.C
3	VISCOSITYBY B4CUP@24-30DEG.C	14.66, SECS@27 DEG.C
4	SETTLING FOR 1HR	2ML

MANGANESE STEEL COATING (craftanol 31)

Spirit based Mn coating for Manganese steel castings

COLD BOX RESIN

Amine cured phenol formaldehyde poly urethane cold box binder system includes hardner, resin and catalyst

SPECIFICATION

Hardner

S No	CHARACTERISTIC	DETAILS
1	COLOUR	REDDISH BROWN
2	APPEARANCE	LIQUID
3	SP.GRAVITY@30°.C	1.18 @ 30 DEG.C
4	VISCOSITYBY B4CUP@30°C	18.50 SECS@30°C

Catalyst

S No	CHARACTERISTIC	DETAILS
1	COLOUR	REDDISH BROWN
2	APPEARANCE	LIQUID
3	SP.GRAVITY@30°.C	1.18 @ 30 DEG.C
4	VISCOSITYBY B4CUP@30°C	18.50 SECS@30°C

Resin

S No	CHARACTERISTIC	DETAILS
1	COLOUR	REDDISH BROWN
2	APPEARANCE	LIQUID
3	SP.GRAVITY@30°.C	1.18 @ 30 DEG.C
4	VISCOSITYBY B4CUP@30°C	18.50 SECS@30°C

CERACARB R 900

Phenol-Formaldehyde water born resole resin cured by CO2 gas

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	COLOUR	REDDISH BROWN
2	APPEARANCE	LIQUID
3	SP.GRAVITY	1.34&@30DEG.C
4	VISCOSITY	36.75.00 SECS @ 30 DEG.C
5	SAND TESTING	16.20KGS/CM2

CASTCORE L123

CO2 cured advanced silicate binder

SPECIFICATION

S No	ITEMS	Details
1	BAUME	48 ± 2⁰ @ 32⁰ c
2	VISCOSITY B4 CUP	220 – 225 SECONDS
3	COLOUR	YELLOW

CERAMIX 72 MB

High strength binder for green sand moulding (Antiscabbing agent)

SPECIFICATION

S No	CHARACTERISTICS	DETAILS
1	COLOUR	REDDISH BROWN
2	APPEARANCE	POWDER
3	COMPRESSION STRENGTH (SAND 100 PARTS + PRODUCTS 5% BOS + WATER 4% BOS ) MIX . FOR 6 MINUTES G.C.S	2.75PSI
4	1 HR COMPRESSION STRENGTH (SAND 100 PARTS + PRODUCTS 5% BOS + WATER 4% BOS ) MIX . FOR 6 MINUTES	9.02PSI
5	2 HR COMPRESSION STRENGTH (SAND 100 PARTS + PRODUCTS 5% BOS + WATER 4% BOS ) MIX . FOR 6 MINUTES	16.40 PSI
6	4 HR COMPRESSION STRENGTH (SAND 100 PARTS + PRODUCTS 5% BOS + WATER 4% BOS ) MIX . FOR 6 MINUTES	30.41 PSI
7	BAKED STRENGTH 1 HR AIRSET , CORES BAKED FOR 1 HR . @ 100-105 DEG . C	93.24 PSI

PARTING GS

Pattern cleaning & releasing agent for green sand moulding

CORE PASTE

Core and mould joining paste for gas set / self set

SPECIFICATION

S No	SPECIFICATION	MIXING RATIO
1	On 20% dilution with water, B4 cup = 40-60 sec.	BENTONITE - 10%
2	Skinning formation – 5 min.	SYNTHETIC RESIN - 25%

SEALING ROPE

Clay based product used for mould sealing application

SPECIFICATION

S No	SPECIFICATION	MIXING RATIO
1	On 20% dilution with water, B4 cup = 40-60 sec.	BENTONITE - 10%
2	Skinning formation – 5 min.	SYNTHETIC RESIN - 25%

PATRELEASE 7019

Liquid parting agent for pattern striping

SPECIFICATION

S No	CHARACTERISTIC	DETAILS
1	APPEARANCE	LIQUID
2	COLOUR	SILVERY
3	SP.GRAVITY @ (24-30) DEG.C	0.68@27DEG.C
4	COATING ON MS PLATE BY BRUSHING	GOOD COVERAGE

PATCLEAN

Core box cleaning agent

SPECIFICATION

S No	CHARACTERISTIC	DETAILS
1	COLOUR	COLOURLESS
2	APPEARANCE	LIQUID
3	SP.GRAVITY@ 24-30D C	0.94 @28DEG.C
4	MOISTURE CONTENT	0.06%

IRON OXIDE

Used as feedstock in iron and steel industry

YELLOW DEXTRINE

Used as a binder in foundry core operation to give good strength to moulds and to prevent deformation of the core

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	Moisture %	10.0max
2	Cold water soluble on dry basis	80-90
3	Colour	Yellow to golden yellow
4	Free acidity	6
5	PH of 10% Solution	-
6	% sulphated Ash	0.5% max
7	Sieve retention % above 100% mess sieve	1.0 max

REFRACTORY CLOTH FILTER, CERAMIC FOAM FILTER

Designed to extract dross, slag, refractory particles, non-metallic inclusions from molten metal

INDUSTRIAL SOLVENT

Thinner is mainly used to dilute alcohol based refractory coating

SNAM FERRO SILICON MAGNESIUM

To transform graphite flakes to spheroids

SILICON CARBIDE

Used as metallurgical deoxidizer and high temperature resistant materials in smelting

SPECIFICATION

S No	ITEMS	SPECIFICATION (actual)
1	SIC	85%Min
2	SI+SIO2	8% max
3	FREE C	5% max
4	BORON	NIL
5	MOISTURE	0.50%max

MICA SLIP PLANE

Insulation is used in between the coil coat & ramming mass

SPECIFICATION

S No	PROPERTIES	UNIT	SPECIFIED VALUE
1	TENSIL STRENGTH	Kg/25MM	Min.45
2	DIELECTRIC STRENGTH	KV/MM	Min.10
3	THICKNESS	MM	Nominal=0.50
4	VISUAL APPEARANCE	Following defects not allowed Wood, metal parts, foreign material on a. surface b. Major cracks c. Damaged edge and croners d. Delamination e. Misalignment of ceramic paper and mica at edge	ok

BASIC RAMMING MASS

Basic ramming mass for induction furnace in steel melting

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	Basic Ramming Mass (IF RAM XC)	MgO : 75% min Cr₂O₃ : 8 % min Service Temp.: 1750^O C Grading : 0 -5 mm	For Stainless Steel & Other Alloy Steel.

PATCHING MASS

Patching mass for induction furnace in steel melting

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	Patching (IF Patch)	MgO : 88% min Service Temp. : 1700⁰ C SiO2 : 4-5%MAX Grading : 0 - 1 mm.	For Filling Cracks

WHYTHEAT A/WHYTHEAT K

High performance high purity dense castable (Upto 1650-1700° C Service temp)

SPECIFICATION

S No	PROPERTIES	WhytHeat-A
1	Recommended Service Temp. (ºC) max.	1750
2	Refractoriness (ºC) min.	1800
3	Dry Density (kg/m³) min.	2800
4	Linear change (%) max. 3 hours	±1 @ 1550ºC
5	CCS (kg/cm² min. @ 110ºC)	550
6	Grain Size (mm) max.	5

Chemical Analysis

S No	PROPERTIES	WhytHeat-A
1	Al₂O₃ (%) min.	90
2	Fe₂O₃ (%) max.	0.8
3	CAO (%) max.	4.5%

LADLE RAM

Ladle lining for steel (MgO - 60%)

SPECIFICATION

S No	ITEMS	SPECIFICATION	SPECIFICATION
1	Ladle Ram	MgO : 60 % min Service Temp. : 1750⁰C Grading :0 – 4 mm.	For Mn. Steel,Stainless Steel & Other Carbon Steel use in Ladle/hand Shanks for linning

PK 51 POWDER / G 80 POWDER

Reduced possibilities of slag inclusions in castings by scavenging action, cleaner furnace & ladle lining walls

SPECIFICATION

S No	ITEMS	SPECIFICATION
1	LOSS OF IGNITION	6.80%
2	Fe2O3	1.01%
3	Al2O3	8.00%
4	SiO2	15.80%
5	Cao	39.40%
6	Mgo	19.80%
7	Na2O	0.10%
8	Cl	0.05%

Metals

Tin, Moly, Chrome, Manganese, Copper, Selenium, Aluminium, Misch metals, Nickel, Silicon - 99% min

Telephone

Email Address

Office Address

Products

Category

CALCINED PETROLEUM COKE / GRAPHITE PETROLEUM COKE

GRAPHITE GRANULES

CHROMITE SAND

ZIRCON SAND

SLAG CATCHER

PERLITE SLAG REMOVER

EXOTHERMIC SLEEVES

INSULATING SLEEVES

N.D SLEEVES

DIRECT POUR SLEEVES

APC POWDER

EXOTHERMIC POWDER

FERRO SILICON

FERRO MANGANESE

HIGH CARBON FERRO CHROME

LOW CARBON FERRO CHROME

FERRO MOLYBDENUM

FERRO SILICO CALCIUM

FERRO SILICO ZIRCONIUM

FERRO PHOSPHOROUS

FERRO SULPHUR

FERRO TITANIUM

FERRO VANADIUM

PYROMETERS

SAMPLING CUPS

THERMOCOUPLE TIPS

CARBON - SILICON ANALYSER

TEMPSTICK 429 & TEMPSTICK 529

SPECTRAVIEW DISPLAY

ALUMA SILICATE COATING (CRAFT COTE 72M)

ZIRCON COATING (craftanol 256)

GRAPHITE COATING (craftanol 11M)

MANGANESE STEEL COATING (craftanol 31)

COLD BOX RESIN

CERACARB R 900

CASTCORE L123